Orbital orthopedic reshaping and resurfacing tool designed to minimally reshape and resurface bone ends in the orthopedic surgical repair or reconstruction of hip, knee, ankle, shoulder, elbow, wrist, and other joints

ABSTRACT

An orbitally or lineally oscillating orthopedic resurfacing tool having multiple interchangeable resurfacing heads and having a sealed debris flushing system to be used for the resurfacing of bone ends in an anatomical joint in preparation for the installation of prosthetic components in the orthopedic surgical repair or reconstruction of the hip, knee, ankle, shoulder, elbow, wrist, and other joints.

RELATED U.S. PROVISIONAL PATENT DOCUMENT

61/192,848 Nov. 6, 2008 Edwin Burton Hatch

REFERENCES CITED: [REFERENCED BY]

3,964,212 Jun. 22, 1976 Karl Gosta Karden 4,176,453 Dec. 4, 1979 Sheldon J. Abbott 5,531,596 Jul. 2, 1996 Chris R. Melde 6,062,960 May 16, 2000 Nobuto Kai, et. al. 6,110,176 Aug. 29, 2000 Ira L. Shapira 6,306,024 Oct. 23, 2001 Nobuto Kai, et. al. 6,758,731 Jul. 6, 2004 David Eric Dutterer, et.al. 6,796,889 Sept. 28, 2004 Miksa Marton 6,846,314 Jan. 25, 2005 Ira L. Shapira 6,875,095 Apr. 5, 2005 Andrew Walker 7,189,154 Mar. 13, 2007 Rodney J. Karpinnen et.al. 7,300,337 Nov. 27, 2007 Yung-yung Sun, et.al. 7,364,499 Apr. 29, 2008 Rodney J. Karpinnen et.al.

U.S. PATENT APPLICATION PUBLICATIONS

2004/0243134 A1 Dec. 2, 2004 Peter Stanley Walker, et.al. 20060246823 Nov. 2, 2006 Hiroshi Morita, et. al. RE40,354 May 27, 2008 Colin Duffy

BACKGROUND OF THE INVENTION

In the orthopedic surgical repair or reconstruction of the hip, knee, ankle, shoulder, elbow, wrist, and other joints, large amounts of bone are removed from bone ends in preparation for the attachment of a prosthesis and surgery may result in problems of tendon tension and bone alignment. The patient's first surgery results will vary widely based upon the skill of the surgeon and the surgical equipment available. Secondary surgical repair procedures required because of an accident or a patient's deteriorating physical condition can be difficult.

BRIEF SUMMARY OF THE INVENTION

The orbitally rotating or lineally oscillating orthopedic resurfacing tool here in taught is designed to minimally resurface bone ends in the orthopedic surgical repair or reconstruction of hip, knee, ankle, shoulder, elbow, wrist, and other joints so as to preferably fit each particular bone end with a surface-matching minimally thick prostheses and by so doing retain or maintain the joint's original anatomical configuration and its original ligament relationships. A removable and replaceable elastomeric cover is used to fit and seal against both the orthopedic resurfacing tool and the bone end to be resurfaced to carry waste water and cutting debris away from the resurfaced area. This tool significantly simplifies orthopedic joint surgical procedures and reduces the surgical skill and equipment requirements.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows the orthopedic orbital resurfacing tool [17] having a battery or power-pack driven electric motor or pneumatic motor [1] which rotates a shaft [2] having an eccentric end [3] with a bearing [4] mounted there on. A removable and replaceable cutting head [5] having a cutting or sanding surface [6] being mounted onto the bearing [4] is flexibly located and retained by a removable and replaceable elastomeric cover [9]. When driven by the motor the bearing [4] mounted onto the eccentric end [3] of shaft [2] orbitally or lineally oscillates the cutting head [5] which when pressed against the bone end [8] will there by reshape and resurface the bone end [8] to fit an intended prosthesis [10]. The removable elastomeric cover [9] is fitted against and is located by the motor housing [20], and which said removable elastomeric cover [9] incorporates a containment cup [7] which is designed so as to seal against the bone end [8] to be resurfaced so as to contain the resurfacing debris. This said containment cup [7] also incorporates an in-coming water tube [11] and an outgoing water tube [12] to thereby flush and remove debris from the bone end during the resurfacing process. Cutting head [5] can be removed and replaced by other cutting heads designed for the resurfacing of other unique bone end in the hip, knee, ankle, shoulder, elbow, wrist, or other joints. The orthopedic orbital resurfacing tool [17] also has a hand grip [13] and electric cable or pneumatic tube [14].

FIG. 2 shows the removable and replaceable cutting head [5] having a cutting or sanding surface [6] being mounted onto the bearing [4] and being flexibly located by a metal spring [23] to the said motor housing.

FIG. 3 shows the removable and replaceable cutting head [5] having a cutting or sanding surface [6] being mounted onto the bearing [4] and being flexibly located by elastomeric tubes [23] or other elastomeric structures to the said motor housing.

FIG. 4 shows the removable and replaceable cutting head being comprised of a removable and replaceable cover component [19] having a cutting or sanding surface [21] being so shaped as to fit tightly onto a mandrel [24] of a matching shape.

FIG. 5 shows the side and bottom views of the bearing [4] mounted into a when driven by the eccentric end [3] of shaft [2] the cutting head [5] will orbitally oscillate against the bone to be resurfaced.

FIG. 6 shows the side and bottom views of the bearing [4] mounted into a round ended slot recess in the bottom side of the cutting head [5] so that when driven by the eccentric end [3] of shaft [2] the cutting head [5] will lineally oscillate against the bone to be resurfaced.

DETAILED SUMMARY OF THE INVENTION

The orbitally rotating or lineally oscillating orthopedic resurfacing tool here in taught is designed to minimally resurface bone ends in the orthopedic surgical repair or reconstruction of hip, knee, ankle, shoulder, elbow, wrist, and other joints so as to preferably fit each particular bone end, with a surface-matching minimally thick prostheses and by so doing retain or maintain the joint's original anatomical configuration and its original ligament relationships. The varus/valgus alignments of the bones of the joint remain unchanged and joint loads will be evenly distributed onto the resurfaced bone end. Recovery following surgery will therefore be more natural and less traumatic for the patient. Should a patient suffer an accident or have further joint deterioration at a later date, this orthopedic resurfacing tool retains sufficient bone to permit a later total joint replacement surgery if that is required. The simplicity of this orthopedic bone resurfacing procedure may result in only one or two sizes of removable and replaceable cutting heads and matching prostheses being required for a specific bone end in most or all cases for all sizes of that specific bone end. Surface matching minimally thick end cap prostheses can be stamped from pre-polished orthopedic stainless steel sheet, or other suitable pre-polished metal sheet stock, with suitable fasteners or mounting pins being attached, rather than being cast and polished, thereby resulting in significantly less costly prostheses.

A removable and replaceable elastomeric cover is used to fit and seal against both the orthopedic resurfacing tool and the bone end to be resurfaced to contain cutting debris. This cover also incorporates water tubes to bring sterile water into the resurfacing area and to carry waste water and cutting debris away from the resurfaced area to keep the bone end and adjacent tissues clean and free of debris during and after surgery. This orthopedic resurfacing tool significantly simplifies corrective orthopedic joint surgical procedures, reduces surgical skill requirements, technical equipment needed, and utilizes less costly prosthetic components there by making joint surgeries more available and affordable to patients in the U.S. and in third world countries. 

1. An orbitally or lineally oscillating orthopedic resurfacing tool used to resurface bone ends in the orthopedic surgical repair or reconstruction of hip, knee, ankle, shoulder, elbow, wrist, or other joints in preparation for the installation of corrective prosthetic components comprising: a motor housing containing a battery or power-pack driven electric motor or air driven pneumatic motor which rotates a shaft having an eccentric end with a bearing mounted there on; a removable and replaceable cutting head having a cutting or sanding surface mounted onto the said bearing which is mounted onto the eccentric end of the rotated shaft so as to orbitally or lineally oscillate the said cutting head to resurface a bone end so as to be fitted with an intended prosthesis; the said removable and replaceable cutting head being flexibly located and retained by a removable and replaceable elastomeric cover which said removable and replaceable elastomeric cover fits onto and is located by the motor housing; the said removable and replaceable cutting head being replaceable by one of many interchangeable and replaceable sanding or cutting heads each of which is specifically shaped so as to resurface a unique bone end in the hip, knee, ankle, shoulder, elbow, wrist, or other joints and each of which other removable and replaceable cutting heads is flexibly located and retained by a similar but unique removable and replaceable elastomeric cover; the said removable and replaceable elastomeric cover incorporating a containment cup which is designed to seal against the bone end to be resurfaced so as to contain the debris created in the bone resurfacing process; the said removable and replaceable elastomeric cover also incorporating an in-coming water tube and an outgoing water tube for the purpose of flushing out the bone debris collected and contained between the said containment cup and the said bone end during the orthopedic bone resurfacing process;
 2. A version of claim 1 where in the many said interchangeable and replaceable sanding or cutting heads are attached, retained, and flexibly located by metal springs or by elastomeric springs or other elastomeric structures to the said removable and replaceable elastomeric cover or to the said motor housing.
 3. A version of claim 1 in which each said removable and replaceable cutting heads consists of a removable and replaceable cover component having a cutting or sanding surface being so shaped as to fit tightly onto a base head component of a matching shape and which combination is specifically shaped so as to resurface a unique bone end in the hip, knee, ankle, shoulder, elbow, wrist, or other joints. Because many varying and different embodiments may be made within the scope of the invention herein taught and because modifications may be made in the embodiment herein detailed in accordance with the descriptive requirements of the law, it is to be understood that details herein are to be interpreted as illustrative and not limiting. 